Radiographic testing

Industrial radiography is a method of non-destructive testing where many types of manufactured components can be examined to verify the internal structure and integrity of the specimen. Industrial Radiography can be performed utilizing either X-rays or gamma rays. Both are forms of electromagnetic radiation. The difference between various forms of electromagnetic energy is related to the wavelength. X and gamma rays have the shortest wavelength and this property leads to the ability to penetrate, travel through, and exit various materials such as carbon steel and other metals. Industrial radiography is a method of non-destructive testing where many types of manufactured components can be examined to verify the internal structure and integrity of the specimen. Industrial Radiography can be performed utilizing either X-rays or gamma rays. Both are forms of electromagnetic radiation. The difference between various forms of electromagnetic energy is related to the wavelength. X and gamma rays have the shortest wavelength and this property leads to the ability to penetrate, travel through, and exit various materials such as carbon steel and other metals. Radiography started in 1895 with the discovery of X-rays (later also called Röntgen rays after the man who first described their properties in detail), a type of electromagnetic radiation. Soon after the discovery of X-rays, radioactivity was discovered. By using radioactive sources such as radium, far higher photon energies could be obtained than those from normal X-ray generators. Soon these found various applications, with one of the earliest users being Loughborough College. X-rays and gamma rays were put to use very early, before the dangers of ionizing radiation were discovered. After World War II new isotopes such as caesium-137, iridium-192 and cobalt-60 became available for industrial radiography, and the use of radium and radon decreased. Gamma radiation sources, most commonly iridium-192 and cobalt-60, are used to inspect a variety of materials. The vast majority of radiography concerns the testing and grading of welds on pressurized piping, pressure vessels, high-capacity storage containers, pipelines, and some structural welds. Other tested materials include concrete (locating rebar or conduit), welder's test coupons, machined parts, plate metal, or pipewall (locating anomalies due to corrosion or mechanical damage). Non-metal components such as ceramics used in the aerospace industries are also regularly tested. Theoretically, industrial radiographers could radiograph any solid, flat material (walls, ceilings, floors, square or rectangular containers) or any hollow cylindrical or spherical object. The beam of radiation must be directed to the middle of the section under examination and must be normal to the material surface at that point, except in special techniques where known defects are best revealed by a different alignment of the beam. The length of weld under examination for each exposure shall be such that the thickness of the material at the diagnostic extremities, measured in the direction of the incident beam, does not exceed the actual thickness at that point by more than 6%. The specimen to be inspected is placed between the source of radiation and the detecting device, usually the film in a light tight holder or cassette, and the radiation is allowed to penetrate the part for the required length of time to be adequately recorded. The result is a two-dimensional projection of the part onto the film, producing a latent image of varying densities according to the amount of radiation reaching each area. It is known as a radio graph, as distinct from a photograph produced by light. Because film is cumulative in its response (the exposure increasing as it absorbs more radiation), relatively weak radiation can be detected by prolonging the exposure until the film can record an image that will be visible after development. The radiograph is examined as a negative, without printing as a positive as in photography. This is because, in printing, some of the detail is always lost and no useful purpose is served.