Continuous casting

Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a 'semifinished' billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots. Since then, 'continuous casting' has evolved to achieve improved yield, quality, productivity and cost efficiency. It allows lower-cost production of metal sections with better quality, due to the inherently lower costs of continuous, standardised production of a product, as well as providing increased control over the process through automation. This process is used most frequently to cast steel (in terms of tonnage cast). Aluminium and copper are also continuously cast.continuous hot vertical casting in process (aluminum)molten aluminum pours into this casting die (top view of die)bottom end of casting diethe resulting Aluminum blanks (after cutting to size) Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a 'semifinished' billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots. Since then, 'continuous casting' has evolved to achieve improved yield, quality, productivity and cost efficiency. It allows lower-cost production of metal sections with better quality, due to the inherently lower costs of continuous, standardised production of a product, as well as providing increased control over the process through automation. This process is used most frequently to cast steel (in terms of tonnage cast). Aluminium and copper are also continuously cast. Sir Henry Bessemer, of Bessemer converter fame, received a patent in 1857 for casting metal between two counter-rotating rollers. The basic outline of this system has recently been implemented today in the casting of steel strip.