Microstructural characterization and mechanical behavior of nanocomposite Ti-Ni-Nb surface alloys synthesized on TiNi SMA substrate by additive thin-film electron-beam mixing

Abstract An important factor limiting the wide application of magnetron-sputtered amorphous or nanocomposite thin-film coatings for improving surface-sensitive properties of structural alloys is the poor adhesion of coating to substrate. This problem can be overcome through the synthesis of surface alloys (SAs) by additive pulsed electron-beam melting of film/substrate systems of high glass-forming ability (GFA). In this work, this approach is applied to the “film (Ti85/70Nb15/30, at.%), 100 nm/substrate (TiNi SMA)” system using low-energy, high-current electron beam (~2.5 μs, ~15 keV, 1.7 J/cm2) at 10 synthesis cycles and 10 pulses per cycle. The melting/solidification conditions were evaluated using numerical modeling of pulsed heating, taking into account the formation of eutectic in the Ti-Ni-Nb system and initial temperature risen up to 473 K to the end of the synthesis. Using surface SEM/EDS, AES, XRD and cross-sectional HRTEM/EDS/SAED analyses it has been found that both SAs of thickness ~1.5–2 μm have depth-graded structure, in which outer Ni-depleted layer is the multiphase nanocomposite with quasicrystals followed by predominantly Ti-Ni-based amorphous sublayer. Beneath, the ~1 μm thick intermediate sublayer with eutectic columnar structures (B2 + Ti2Ni and B2 + Ti3Ni4 for first and second SA, correspondently), monotonic Nb substitution for Ni and diffusion transition to TiNi substrate is formed. Depth-graded structure of modified surface layers provides monotonic changes with depth in nanohardness, elastic modulus, depth recovery ratio and plasticity to the values of the TiNi substrate. For both SAs the evolution of structure in depth is in a reasonable agreement with glass forming composition range evaluated for Ti-Ni-Nb system using Miedema's model.