Shaping liquid films using dielectrophoresis.

We present a theoretical model and experimental demonstration for deformations of a thin liquid layer due to an electric field established by surface electrodes. We model the spatial electric field produced by a pair of parallel electrodes and use it to evaluate the stress on the interface through Maxwell stresses. By coupling this force with the Young-Laplace equation, we obtain the deformation of the interface. To validate our theory, we design an experimental setup which uses microfabricated electrodes to achieve spatial dielectrophoretic actuation of a thin liquid film, while providing measurements of microscale deformations through digital holographic microscopy. We characterize the deformation as a function of the electrode-pair geometry and film thickness, showing very good agreement with the model. Based on the insights from the characterization of the system, we pattern conductive lines of electrode pairs on the surface of a microfluidic chamber and demonstrate the ability to produce complex two-dimensional deformations. We demonstrate that the films can remain in liquid form and be dynamically modulated between different configurations or polymerized to create solid structures with high surface quality.