Design of a Low Ripple Double Modular-Stator Switched Reluctance Machine for Electric Vehicle Applications

To overcome the disadvantages of traditional switched reluctance machine (SRM) with moderate power/torque density and high torque ripple, this article proposes a novel double-stator SRM (DSSRM) with the inner and outer stators both adopting U-shaped segmental stator structure. By optimizing the polarity distribution of the inner and outer stator magnetic fields, the inner and outer stator magnetic fields are decoupled. Then, the relationships of torque ripple coefficient with the mechanical offset angles of the inner and outer rotor teeth are investigated. To optimize the mechanical offset angle and reduce the torque ripple of the motor, the initial design method is proposed, and five main parameters of the machine are optimized by the finite-element analysis. Then, the static magnetic characteristics and dynamic performance of this novel machine are simulated and analyzed. Finally, a 16/18/18/16 DSSRM is prototyped to validate the above simulation and theoretical analysis.