Discovery of Blue-Emitting Eu2+-Activated Sodium Aluminate Phosphor with High Thermal Stability via Phase Segregation

Abstract Thermally stable phosphors are crucial for the application in phosphor-converted white light-emitting diodes. This paper reports the evolution of phase compositions in nominal Na2-xAl2B2O7:xEu (x = 0.02 – 2.0) upon replacing Na atoms by Eu atoms. Eu2+-activated blue-emitting phosphor was discovered through phase segregation combined with related analyses. The structure, phase composition and related luminescent properties were investigated by X-ray powder diffraction, backscattered electron image combined with elemental mapping, cathodoluminescence-combined scanning electron microscope, and temperature-dependent emission spectra, etc. Analyses results suggest that EuBO3 phase segregates upon the gradual replacement of Na by Eu atoms, which is accompanied by phase transformation from Na2Al2B2O7:Eu2+ to NaAl11O17:Eu2+ and dramatic enhancement of blue emission. The broad emission band is peaking at around 470 nm under UV irradiation. The internal quantum efficiencies of nominal Na0.4Al2B2O7:1.6Eu and Na0.2Al2B2O7:1.8Eu are 58.6% and 60.2%, respectively, which contain both NaAl11O17 and EuBO3 phase. The emission intensity for these two samples at 150 °C remains 96% (x = 1.6) and 83% (x = 1.8) of the room-temperature values, respectively.