Microstructure and corrosion resistance of sintered NdFeB magnet modified by intergranular additions of MgO and ZnO

Abstract Microstructure and corrosion resistance of sintered Nd 15 Dy 1.2 Fe 77 Al 0.8 B 6 and Nd 22 Fe 71 B 7 magnets modified by intergranular addition of MgO and ZnO were investigated. Both the remanence and sintering density of the magnets increased slightly with intergranular additions of MgO and ZnO. There was a remarkable increase in coercivity of Nd 22 Fe 71 B 7 after addition. Besides, the effects on magnetic properties and an improved corrosion resistance were observed. Compared with the native magnets without addition, corrosion potential of the magnets with MgO and ZnO additives was more positive and the current density in the anodic branch of the polarization curve was reduced. Corrosion resistance resulting from autoclave testing (2 × 10 5 Pa of steam pressure, 120 °C) showed that the corrosion rate of NdFeB magnets reduced with the increase of additive amount. Microstructure observation revealed that MgO and ZnO additives were incorporated into the intergranular phases in the magnets. With the introduction of MgO and ZnO, more intergranular phase with high oxygen content was formed while keeping the volume fraction of all the intergranular phases almost unchanged, which may contribute to improved corrosion resistance. Furthermore, addition of MgO and ZnO refined the grain size of Nd 22 Fe 71 B 7 .