Influences of feed rate and wall thickness reduction on the microstructures of thin-walled Hastelloy C-276 cylindrical parts during staggered spinning

Staggered spinning is an advanced method to manufacture thin-walled cylindrical parts. The microstructure evolution, which dominantly influences the overall performance, is very complex during the staggered spinning of Ni-based cylinder. In this work, the influences of feed rate and wall thickness reduction on the microstructures of a thin-walled Hastelloy C-276 cylinder during staggered spinning are investigated. It is found that the deformation of parts is highly inhomogeneous, and the microstructures are sensitive to the feed rate and wall thickness reduction during the staggered spinning. When the wall thickness reduction is small, the single slip is responsible for the deformation of grains. The deformation mechanism changes from single slip to cross slip with the increase of wall thickness reduction. Moreover, the uniform deformation of thin-walled Hastelloy C-276 cylinder can be obtained when the feed rate is about 0.8 mm/r or the wall thickness reduction is about 44.1%. These findings provide guidance for controlling the microstructures of thin-walled cylindrical parts during staggered spinning.