Textile-based sandwich scaffold using wet electrospun yarns for skin tissue engineering.

Abstract One of the key elements in tissue engineering is to design and fabricate scaffolds with tissue-like properties. However, mimicking the strain-stiffening property of human tissues by using synthetic materials is still a challenge in scaffold fabrication since most synthetic materials exhibit strain-softening behavior. To address this challenge, we propose a textile-based sandwich scaffold to mimic strain-stiffening behavior observed in human tissues. For this purpose, we first fabricate polycaprolactone (PCL) yarns by wet electrospinning. Then, we crochet PCL yarns into a textile fabric. Finally, we fabricate the sandwich scaffold by embedding the textile fabric inside two electrospun mats. The wet electrospun PCL yarns induce cellular alignment and elongation. The textile-based sandwich scaffold exhibits strain-stiffening behavior. By changing process parameters during the yarn fabrication and textile process, we can adjust the maximum stress of the scaffold from 5.40 to 8.83 MPa, the maximum strain from 0.89 to 1.69, and the elastic modulus from 2.9 to 10.31 MPa, all within the ranges of that of human skin. The scaffold is also able to support cell proliferation and infiltration after optimizing the thickness of the outer layers of the sandwich scaffold. This study validates the potential of the textile-based sandwich scaffold to mimic the physical, mechanical, and biological properties of human skin and other tissues.