A new strategy of using dielectric barrier discharge plasma in tubular geometry for surface coating and extension to biomedical application

There has always been a quest for nanotechnology to develop inexpensive coating methods with the capability of depositing biocompatible nanomaterials on biomedical and surgical tools. In this mini-report, a plasma-based innovative idea of coating a solid surface with antibacterial/antimicrobial nanosilver is floated and experimentally realized. The desired antibacterial nanosilver was obtained from laser ablation and directly entrained in an outflowing plasma jet, excited in the flow of argon at 10 l min-1 using 20 kV/20 kHz. Under these conditions, the jet can protrude 15 mm deeply into ambient air. The quality of the surface coating can be described by sparsely distributed particles or densely agglomerated clusters, controlled by the plasma length and the surface separation. Apart from the coating, plasma interaction leads to the sterilization of the exposed surface. The idea is essentially important to extend and upscale for coating biomedical and surgical devices in a flexible open processing environment.