Utilization of Acoustic Emission in Scratch Test Evaluation

The scratch test is a well-established instrumental method for assessment of the cohesive-adhesive parameters of thin films and coatings. Its evaluation is classically performed using the microscopic analysis of residual scratch and the indenter depth-change record. However, these analysis methods can be insufficient for detection of the very first film-to-substrate adhesion failures. To overcome this difficulty, an independent method of detection of acoustic emission signals can be employed. The detection system of acoustic emission, developed in our laboratory, utilizes a special holder and continuous recording during the whole scratch test. The piezoelectric sensor with 2 MHz sampling rate and sophisticated software allow a thorough post-process analysis of recorded acoustic emission signal. Failure events can be observed on microsecond scale and their frequency spectra can be evaluated.The demonstration of the acoustic emission probe detection capability is performed on the model layers. Comparison of the acoustic emission record to residual scratch image and indenter depth-change record shows a detection sensitivity of the method. Analysis of failure mode dynamics at the appropriate time scale is outlined.