Accelerated design of novel W-free high-strength Co-base superalloys with extremely wide γ/γʹ region by machine learning and CALPHAD methods

Abstract Since half a century ago, researchers have continuously focused on developing γʹ-strengthened Co-base superalloys to achieve an increased power and efficiency; these alloys can supposedly operate at higher temperatures than Ni-base superalloys. However, the yielded results have failed to meet the expectations. Herein, we successfully design novel W-free Co-V-Ta-base alloys by employing machine learning algorithm and CALPHAD methods, which exhibit low mass density (8.67-8.86 g/cm3), an extremely wide γ/γʹ region, a high γʹ solvus temperature (up to 1044 °C), and a high strength. The atom probe tomography results show that titanium is an extremely strong γʹ-former; therefore, it is expected to improve the thermodynamic stability of the γʹ phase. Furthermore, besides the very high tensile strength (18.7 GPa) of γʹ phase, indicated by first-principles calculations, the strength of Ti-incorporated alloy is higher than that of γʹ-strengthened Co-base superalloys; especially, the reported strength value is higher than that of the well-known Co-9Al-9W alloy by approximately 322 MPa at 750 °C, which is comparable to that of a few commercial Ni-base superalloys. Therefore, the possibility of the Co-V-Ta-base system being a candidate for developing novel Co-base superalloys is strongly suggested in this study.