Mesocarp of brazil nut (Bertholletia excelsa) as inspiration for new impact resistant materials

: Aiming to produce bioinspired impact and puncture resistant materials, the mesocarp of the Brazil nut (Bertholletia excelsa) was characterized. The mesocarp composition was investigated by chemical extraction and its microstructure was analyzed by optical microscopy and microtomography (microCT). A compression test evaluated the force needed to open the mesocarp shell. Shore D hardness testing and nanoindentation measured the local mechanical properties at different length scales. Brazil nut mesocarp has a higher content of lignin (56%) than other nutshells and is mainly composed of sclereids and fibers cells arranged together and not in separated layers as usually found in nature. The mesocarp has an internal and external layer with fibers oriented from peduncle to opercular opening and a middle layer where entangled fibers are latitudinally oriented. To open a Brazil nut mesocarp, compression forces of 10 079  ±  1460 N (parallel to latitudinal section) and 14 785  ±  4050 N (perpendicular to latitudinal section) are needed. Such forces are higher than the forces needed to open most nutshells, if fracture force is normalized by shell thickness. The Shore D hardness test showed that hardness is uniform in the mesocarp, although it is higher in the center of the thickness than close to the inner or outer surface. The cell wall of fibers has a higher reduced modulus than the cell wall of sclereids although they have a similar hardness. These microstructural and mechanical results indicate that Brazil nutshell has great potential as a source for bioinspiration and motivates further studies.