Performance evaluation of reverse osmosis desalination plants for rural water supply in a developing country--a case study.

Performance evaluation of two reverse osmosis (RO) desalination plants (DSP) at villages: Melasirupodhu (30 m3 day-1) and Sikkal (50 m3 day-1) in Ramanathpuram district,Tamil Nadu (India) were studied so as to bring out the state-of-art of their operation and maintenance (O&M). Detailedinformation on plant design and engineering, water quality,plant personnel, and cost of O&M was collected for a period ofthree years after commissioning of the two plants. Feed waterwas brackish, the TDS varied in the range of 6500–8500 mg L-1 at Melasirupodhu and 5300–7100 mg L-1 atSikkal villages. The product water quality was observed to begradually deteriorating as the salt rejection by the membranesdecreased with time. The salt rejection was 97–99% atthe time of commissioning of the plants, and came down to89–90% at the end of 3 years of operation. Product water TDS soonafter installation of the plants was excellent and within desirable limits of BIS. After three years of operation, few parameters exceeded the desirable limits, however, they were found to be within permissible limits of BIS. The analyses of thedata showed that both plants were operated only at 30–36% of the design capacity. Plant shut-down due to inadequate and erratic power supply, and plant break-down and inherent delay in repairs due to lack of adequate infrastructure were found tobe the major causes for the low utilization of the plants. Consequently the recurring cost of product water production enhanced to Rs. 25.0/m3 at Melasirupodhu and Rs. 17.5 m-3 at Sikkal, as against the estimated cost of Rs. 15.0/m3 and Rs. 11.0/m3, respectively, as per the design. Over the years, the energy consumption for the product water output increased reflecting higher operational pressures needed with the aging of the membranes.