Improvement of the electrochemical behavior of steel surfaces using a TiN[BCN/BN]n/c-BN multilayer system

Abstract The aim of this work is to improve the electrochemical behavior of AISI 4140 steel substrates by using a TiN[BCN/BN] n /c-BN multilayer system as a protective coating. We grew TiN[BCN/BN] n /c-BN multilayers via reactive r.f. magnetron sputtering technique, systematically varying the length period (Λ) and the bilayer number (n), maintaining constant the total thickness of the coating and all other growth parameters. The coatings were characterized by FTIR spectroscopy that showed bands associated to h-BN bonds, and c-BN stretching vibrations centered at 1385 cm − 1 and 1005 cm − 1 , respectively. Film composition was studied via X-ray photoelectron spectroscopy where typical signals for C1s, N1s and B1s are shown. The electrochemical properties were studied by electrochemical impedance spectroscopy and Tafel curves. In this work, the maximum corrosion resistance for the coating with (Λ) equal to 80 nm was obtained, corresponding to n = 25 bilayers. The polarization resistance and corrosion rate were around 10.1 kOhm cm 2 and 0.22 mm/year; these values were 83 and 15 times higher, respectively, than uncoated AISI 4140 steel substrate (0.66 kOhm cm 2 and 18.51 mm/year). Optical microscopy was used for surface analysis after corrosive attack. The improvement of the electrochemical behavior of the AISI 4140 coated with this TiN[BCN/BN] n /c-BN multilayer system can be attributed to the presence of several interfaces that offer resistance to diffusion of Cl − of the electrolyte toward the steel surface.