Multi-functional carbon microspheres with double shell layers for flame retardant poly (ethylene terephthalate)

Abstract Carbon microspheres (CMSs) as a core material had been coated by two capsule walls: an inorganic material of magnesium hydroxide (MH) as inner shell layer and an organic material of poly (ethylene terephthalate) (PET) as outer shell layer. MH coating CMSs (MCMSs) were fabricated by liquid phase deposition method, then grafted 3-Aminopropyltriethoxysilane (APTS) to obtain the Si-MCMSs. Microencapsulated Si-MCMSs (PMCMSs) was prepared by in situ polymerization method. Morphology structure, dispersion, flame retardant and other properties of PMCMSs have been investigated. A series of PET blends were prepared by melt compounding. The results showed that MH and PET as two layers were coated on CMSs surface with the optimal thickness of about 70 nm. The PMCMSs owned better dispersion in PET matrix. Compared with MCMSs/PET composites, the mechanical property of PMCMSs/PET composites had significantly increased because of the strong interface binding force between PMCMSs and PET matrix. Moreover, PMCMSs was proved to be an effective flame retardant. For PMCMSs/PET with 2 wt% PMCMSs, the limiting oxygen index (LOI) value increased from 21.0% (pristine PET) to 27.2%, and the peak heat release rate (pk-HRR) decreased from 513.22 kW/m 2 to 352.14 kW/m 2 . The decreased smoke production rate (SPR) and total smoke production (TSP) values demonstrated PMCMSs suppressed the smoke production. The increased Fire performance index (FPI) value illustrated PMCMSs significantly reduced the fire risk of PET. Overall, the two capsular walls endowed the PMCMSs/PET composites with good mechanical and flame-retardant properties.