Dynamic simulation of high-purity twin-bed N2-PSA plants

At present, nitrogen production from air by pressure swing adsorption (PSA) is simulated almost exclusively at low product purity levels (< 99% N2). However, with increasing global demand for highly purified gases provided by energy-efficient separation processes the requirement for either extensive experimental research in the high-purity range or predictive computer simulations arises. This paper presents a mathematical model of a twin-bed PSA plant equipped with a carbon molecular sieve (Shirasagi MSC CT-350) for the generation of high-purity nitrogen (99.9–99.999% N2). The model is implemented in the process simulator Aspen Adsorption™. The influence of operating conditions as well as the cycle organisation on the process performance is validated, especially the influence of pressure, temperature, half-cycle time, purge flow rate, and cutting time. The precision of the performance prediction by numerical simulations is critically discussed. Based on the new insights efficiency improvement strategies with a focus on reduced energy consumption are introduced and discussed by means of radar charts.