Thermo-structural design of the European DEMO water-cooled blanket with a multiscale-multiphysics framework

Abstract The Water-Cooled Lithium-Lead (WCLL) blanket concept is one of four possible embodiments under consideration for the European Demonstration Power Plant DEMO, beyond ITER. It is based on a water-cooled first wall and blanket structure with the RAFMS (Reduced Activation Ferritic/Martensitic Steel, Eurofer 97) as structural material and PbLi as neutron multiplier and tritium breeder. We first develop a multiphysics modeling framework in order to optimize the design and achieve long blanket lifetime, maintainability, and high reliability. The approach is demonstrated by coupling Computational Fluid Dynamics (CFD), heat transfer and solid mechanics. The multiphysics framework is then utilized to provide the loading conditions for a multiscale design approach particularly focused on modeling the effects of both steady-state and operational transients on the structural integrity of the First Wall (FW). The methodology builds on the ITER Structural Design Criteria for In-Vessel Components (ISDC-IC), then extending the criteria to progressively incorporate continuum plasticity models and microstructure-based representation of deformation and fracture. We finally introduce advanced fracture mechanics concepts based on a Materials-Specific Failure Assessment Diagram (MS-FAD), in which precise calculations of the J-integral of an elasto-plastic material is required. This is especially important for the water-cooled design because of the limited fracture toughness of Eurofer 97 below 300 °C. The methodology has been applied to screen the FW/Blanket performance of a range of steady state heat flux assumed to be applied during the plasma pulse flat top, and up to 0.8 MW/m 2 . It has become clear that the radiation steady state load will be lower than the values screened here, while the local heat flux due to particle loads will lead to global higher values than the values investigated here. The methodology will be further fine-tuned to specific loading conditions in order to assess actual performance limits of the DEMO WCLL BB.