Effect of material's behavior on residual stress distribution in elastic-plastic beam bending: An analytical solution

A considerable residual stress distribution can be produced while bending of parts. This stress distribution depends on material behavior. In this article, residual stress distribution has been determined through the thickness in beam bending. For three different models of elastic–plastic behavior, the stress distribution and maximum residual stress are derived analytically. The residual stress is compared for three different bending radii as a case study. Also, finite element analysis has been carried out for two material properties. The results show that material behavior has little effect on stress distribution for large value of bending radius. As the bending radius decreases, difference of stress distribution increases rapidly among three plastic behaviors. Comparing the results of finite element and analytical stress distribution shows good accuracy for suggested formulations.