Small-sized cuprous oxide species on silica boost acrolein formation via selective oxidation of propylene

Abstract Oxide-supported copper-containing materials have attracted considerable research attention as promising candidates for acrolein formation. Nevertheless, the elucidation of the structure-performance relationships for these systems remains a scientific challenge. In this work, copper oxide clusters deposited on a high-surface-area silica support were synthesized via a deposition-precipitation approach and exhibited remarkable catalytic reactivity (up to 25.5% conversion and 66.8% selectivity) in the propylene-selective oxidation of acrolein at 300 °C. Aberration-corrected high-angle annular dark-field scanning transmission electron microscopy combined with X-ray absorption fine structure measurements of the catalyst before and after the reaction confirmed the transformation of the small-sized copper oxide (CuO) clusters into cuprous oxide (Cu2O) clusters. With the aid of in situ X-ray diffraction and in situ dual beam Fourier transform infrared spectroscopy (DB-FTIR), the allyl intermediate (CH2=CHCH2*) was clearly observed, along with the as-formed Cu2O species. The intermediate can react with oxygen atoms from neighboring Cu2O species to form acrolein during the catalytic process, and the small-sized Cu2O clusters play a crucial role in the generation of acrolein via the selective oxidation of propylene.