Effect of casting methods on microstructure and mechanical properties of ZM5 space flight magnesium alloy

The counter-gravity casting methods have been developed to remove the casting defects of Mg based alloys. However, the effects of different counter-gravity casting methods on the microstructure and mechanical properties have not been studied in detail. ZM5 alloys were prepared by gravity casting, low-pressure casting and counter-pressure casting, respectively. The mechanical properties, microstructure and fracture morphologies were examined and compared by means of optical microscopy, scanning electron microscopy methods and tensile testing. Results show that casting defects such as gas pore, shrinkage porosity and cavity can be eliminated by counter-pressure casting. The grain size of α-Mg is decreased significantly by counterpressure casting. Moreover, the precipitated particles are more uniform and finer in the counter-pressure casting sample. As a result, the mechanical properties of the alloys are greatly improved. The tensile strength and elongation of the samples by counter-pressure casting are 285 MPa and 13.9%, respectively, which are much higher than those of the low pressure casting and gravity casting.