Aggregation of immobilized enzyme during transesterification of triolein and methanol, and the effect of two types of aggregates on reaction yield

Abstract During the transesterification of triglycerides with methanol catalyzed by immobilized lipase resin (Novozym 435 (N435)) in a glass vial, two types of aggregate of N435 particles were observed: a thin-layer aggregate on the glass surface inside the vial, and bulky aggregates. This prompted us to investigate the conditions under which only one type of aggregate could be formed, by changing the material from which the reaction vial was made and the feed ratio of N435 to the cross section of the reaction glass vial. When a polypropylene vial was used, only the bulky aggregates were formed, and reducing the feed ratio led to only the thin-layer aggregate being formed. We also examined the influence of morphological variation of the aggregates on the reaction yield. The thin-layer aggregate showed high activity, with a reaction yield of 0.932. In contrast, the bulky aggregate grew as the reaction time elapsed, resulting in a reduction in the surface area of the enzyme resin, consequently giving not only a reaction yield of about 0.454 but also low repeatability. These results show that the reactor material and feed ratio strongly affect the reaction yield as well as the aggregation form of enzyme resin. Finally, the durability of the thin-layer aggregate and the effect of accumulation of glycerin were investigated.