One-step, Low-cost, Mussel-inspired Green Method to Prepare Superhydrophobic Nanostructured Surfaces having Durability, Efficiency, and Wide Applicability

Abstract Various oils discharged from daily life and industrial production, as well as frequent oil spillages, have led to severe water pollution and ecological problems. Mussel-inspired polydopamine has been widely applied for fabrication of superhydrophobic materials for oil/water separation. However, the need of additional nanoparticles via tedious steps to construct nanostructures, and the high cost of dopamine itself limit its practical applications. Moreover, the application modes of superhydrophobic materials for oil/water separation are monotonous, which will limit the applied range of the superhydrophobic materials. For example, superhydrophobic sponge was usually used for adsorbing oil droplets or oil spills from water, while superhydrophobic fabric or mesh was usually used for separating bulk layered oil/water mixture. Therefore, developing simple and low-cost mussel-inspired surface modification strategy toward superhydrophobic materials, as well as diverse application modes for oil/water separation, is still highly desired. In this study, superhydrophobic sponge and fabric with nanostructures, which exhibits excellent performance for diverse oil/water separation, have been fabricated through a novel one-step and cost-effective mussel-inspired approach. The resultant superhydrophobic sponge exhibits outstanding oil absorption capability (weight gains up to 8860%), while the superhydrophobic fabric can effectively separate oil/water mixture. Moreover, diverse modes for oil/water separation have been developed for the first time. For example, water-in-oil emulsion can be highly-efficient separated by a compressed superhydrophobic sponge (∼1800L m-2 h-1 bar-1 for water-in-oil emulsion, and above 99% rejection rate for water droplets), while crude oil spills can be efficiently collected by a superhydrophobic boat (above 98%).