Mechanical and high-temperature tribological properties of CrAlN/TiSiN multilayer coating deposited by PVD

Abstract Hard nitride coatings have the prospect of acting as protective layers for cutting tools because of their excellent mechanical properties and wear resistance. To enhance the mechanical, tribological, and high-temperature oxidation properties, the structural design of the coating is important. In this study, TiSiN, CrAlN/TiSiN bilayer and CrAlN/TiSiN multilayer coatings were deposited on the surface of high-speed steel by multi-arc ion plating technology. The microstructure, phase composition, mechanical properties and high-temperature tribological properties of prepared coatings were analyzed. Results indicated that the TiSiN and CrAlN/TiSiN bilayer coatings contain TiN phases and the CrAlN/TiSiN multilayer coating contains three main phases of TiN, AlN and CrN. The CrAlN/TiSiN multilayer coating possesses a denser microstructure than the other two coatings. The multilayer structure improves the cohesive and bonding strength of the coating by reducing the shear stress. The CrAlN/TiSiN multilayer coating exhibits a stable coefficient of friction and excellent wear resistance during high-temperature friction. The formation of TiO2 and Al2O3 oxide layers on the surface of the coating in a high-temperature environment contributes to the desired tribological properties of the coatings.