Slag corrosion between the mold flux and the submerged entry nozzle controlled by an external electric field

Abstract The corrosion mechanisms that occurred between the slag-line and mold flux under the applied external electric field are studied. The results show that the slag-line can be effectively protected when the slag-line is connected to the negative electrode, and the graphite as an auxiliary electrode is connected at positive potential. Under the applied negative electric field, a thick protective adhesion layer is formed on the surface of the slag-line due to the electrochemical reactions. Additionally, the slag-line material is further reacted with surface of the formed protective layer and generates another interface reaction layer. Under the effect of double protective layers, the slag-line can be perfectly devoid of corrosion attack under the negative electric field. The performance of the slag-line and the production time of the whole continuous casting can be improved. The external electric field is expected to be a new technical approach to alleviate corrosion of the SEN.