Ultra-Soft Electromagnetic Docking with Applications to In-Orbit Assembly

Docking small satellites in space is a high-risk operation due to the uncertainty in relative position and orientation and the lack of mature docking technologies. This is particularly true for missions that involve multiple docking and undocking procedures like swarm-based construction and reconfiguration. In this paper, an electromagnetic docking system is proposed to mitigate these risks through robust, ultra-soft, propellant-free docking. Designed with reconfigurable self-assembly in mind, the gripping mechanism is androgynous, able to dock at a variety of relative orientations, and tolerant of small misalignments. The mechanical and control design of the system is presented and tested in both simulation and on a fleet of 6 degree-of-freedom (DOF) spacecraft simulators. The spacecraft simulators oat on the precision flat floor facility in the Caltech Aerospace Robotics and Control lab, the largest of its kind at any university. The performance of the electromagnetic docking system on-board the simulators is then compared against a propulsive docking system.