Pulsed current-driven wetting of 3YSZ by liquid Cu and its mechanisms

Abstract The wettability of 3 mol% Y2O3-stabilized ZrO2 (3YSZ) by molten Cu can be greatly improved by applying pulsed currents at 1373 K. The improvement was closely related to current polarity and influenced by duty cycle and frequency. When the Cu/3YSZ interface was under cathodic condition, the wettability was mainly improved by the formation of substoichiometric ZrO2-δ and metallic Zr at the interface. Increasing duty cycle caused the interface to change from forming protrusions to creating depression. Decreasing frequency further deepened the depression. In the opposite polarity, the adsorption and enrichment of oxygen reduced the solid-liquid and liquid-vacuum interfacial energies, thus improving the wettability. Only bubbles formed at the interface. The larger the duty cycle, the more rapidly bubbles formed and escaped. The effect of frequency at this polarity was weak. Overall, this work provides a novel and effective strategy for tailoring the wettability and interfacial chemistry between zirconia and metals.