Determination of Reaction Heat: A Comparison of Measurement and Estimation Techniques

The heat of reaction is an important parameter in the safe, successful scale-up of chemical processes. Reaction heat data is used to calculate the potential adiabatic temperature rise of the desired reaction, providing a worst-case scenario for rapid reaction of the entire batch with no heat loss to the surroundings. The data is used in parallel with information regarding the thermal stability of reaction mixtures/components and an intimate knowledge of the process to analyze the risk associated with running it on-scale. If the level of risk is judged to be unacceptable, the analysis can be used to make rational process changes in order to reduce the risk to an acceptable level. The Pfizer global process safety network provides a heat of reaction for all processes run in our kilo laboratories, pilot plant, and manufacturing facilities. In general, there are two methods used to determine reaction heats: (1) experimental measurement using some form of calorimetry, or (2) estimation techniques. Since experim...