An End-to-End Intelligent Fault Diagnosis Application for Rolling Bearings Based on MobileNet

To find out the hidden danger in the industrial production process in time, it is necessary to monitor the health condition of the key components of the mechanical system in operation. However, traditional fault diagnosis methods usually adopt manual feature extraction, which not only costs expensively and depends on prior knowledge. Therefore, it is of great significance to study the application of automatic fault identification based on the original vibration signals. Recently, existing studies have shown that most of fault diagnoses are implemented by using deep neural network. Although these methods have achieved satisfactory performances, there are obvious limitations in real applications, that is, the complexity of deep neural network requires a lot of hardware computing resources. This hinders the development of online fault diagnosis tools. To solve this problem, this paper proposes a fault diagnosis model based on lightweight convolutional neural network MobileNet, and realizes an end-to-end intelligent fault classification and diagnosis application. We evaluated the proposed method with the rolling bearing dataset from Western Reserve University. The best average precision, recall and F1 score of ten different bearing health conditions are about 96%, 82% and 88%, respectively. In addition, we also compare the accuracy of the rolling bearing fault diagnosis classification model under the standard ReLU and the improved ReLU. Experimental results show that both obtain good performances, but the improved ReLU reaches the over 96% accuracy more rapidly.