Carbon dioxide-in-oil emulsions stabilized with silicone-alkyl surfactants for waterless hydraulic fracturing

Abstract The design of surfactants for CO 2 /oil emulsions has been elusive given the low CO 2 -oil interfacial tension, and consequently, low driving force for surfactant adsorption. Our hypothesis is that waterless, high pressure CO 2 /oil emulsions can be stabilized by hydrophobic comb polymer surfactants that adsorb at the interface and sterically stabilize the CO 2 droplets. The emulsions were formed by mixing with an impeller or by co-injecting CO 2 and oil through a beadpack (CO 2 volume fractions ( ϕ ) of 0.50–0.90). Emulsions were generated with comb polymer surfactants with a polydimethylsiloxane (PDMS) backbone and pendant linear alkyl chains. The C 30 alkyl chains are CO 2 -insoluble but oil soluble (oleophilic), whereas PDMS with more than 50 repeat units is CO 2 -philic but only partially oleophilic. The adsorbed surfactants sterically stabilized CO 2 droplets against Ostwald ripening and coalescence. The optimum surfactant adsorption was obtained with a PDMS degree of polymerization of ∼88 and seven C 30 side chains. The emulsion apparent viscosity reached 18 cP at a ϕ of 0.70, several orders of magnitude higher than the viscosity of pure CO 2 , with CO 2 droplets in the 10–150 µm range. These environmentally benign waterless emulsions are of interest for hydraulic fracturing, especially in water-sensitive formations.