3D-printed cobalt-rich tungsten carbide hierarchical electrode for efficient electrochemical ammonia production

The electrochemical approach for the feasible ammonia production via N2 fixation is well-thought-out to be an eco-friendly strategy to replace the polluting Haber Bosch process. However, the impeding activation barrier of strong N≡N and the competing hydrogen evolution reaction constrain the Faradaic efficiency of the electrochemical nitrogen reduction reaction. Therefore, the implication of innovative strategies for designing an active electrocatalyst remains a crucial criterion to deliver operational efficiencies during electrochemical reactions. This study proposes a unique fabrication of three-dimensional (3D)-architectured electrodes encompassed with cobalt-rich tungsten carbide (Co-WC) as an electrocatalyst using a 3D-printing technique for the efficient electrochemical nitrogen reduction reaction. Here, the cobalt acts as a binder between tungsten carbide particles after sintering, and the particles are bonded to each other. The 3D-printing process generates 3D-architectured Co-WC electrodes with an average particle size of 1–3 µm through precise control of printing parameters. The electrochemical performance of the 3D-architectured Co-WC electrode reveals a better selectivity for N2 reduction under ambient condition. Substantially, the 3D-architectured Co-WC electrodes demonstrate an improved ammonia yield rate of 34.61 μg h−1 cm−2 and Faradaic efficiency of 2.12% at an applied potential − 0.6 V (vs. RHE). 3D-printing techniques can be an effective design method for manufacturing 3D-architectured active material with superior performance and selectivity.