The Impact of Reduction Temperature and Nanoparticles Size on the Catalytic Activity of Cobalt-Containing BEA Zeolite in Fischer–Tropsch Synthesis

2020 
A goal of this work was to investigate the influence of the preparation procedure and activation conditions (reduction temperature and reducing medium: pure hydrogen (100% H2) or hydrogen-argon mixture (5% H2-95% Ar)) on the activity of Co-containing BEA zeolites in Fischer–Tropsch synthesis. Therefore, a series of CoBEA zeolites were obtained by a conventional wet impregnation (Co5.0AlBEA) and a two-step postsynthesis preparation procedure involving dealumination and impregnation steps (Co5.0SiBEA). Both types of zeolites were calcined in air at 500 °C for 3 h and then reduced at 500, 800 and 900 °C for 1 h in 100 % H2 and in 5% H2–95% Ar mixture flow. The obtained Red-C-Co5.0AlBEA and Red-C-Co5.0SiBEA catalysts with various physicochemical properties were tested in Fischer–Tropsch reaction. Among the studied catalysts, Red-C-Co5.0SiBEA reduced at 500 °C in pure hydrogen was the most active, presenting selectivity to liquid products of 91% containing mainly C7–C16 n-alkanes and isoalkanes as well as small amount of olefins, with CO conversion of about 11%. The Red-C-Co5.0AlBEA catalysts were not active in the Fischer–Tropsch synthesis. It showed that removal of aluminum from the BEA zeolite in the first step of postsynthesis preparation procedure played a key role in the preparation of efficient catalysts for Fischer–Tropsch synthesis. An increase of the reduction temperature from 500 to 800 and 900 °C resulted in two times lower CO conversion and a drop of the selectivity towards liquid products (up to 62%–88%). The identified main liquid products were n-alkanes and isoalkanes. The higher activity of Red-C-Co5.0SiBEA catalysts can be assigned to good dispersion of cobalt nanoparticles and thus a smaller cobalt nanoparticles size than in the case of Red-C-Co5.0AlBEA catalyst.
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