Ternary Flame Retardant System Based on the in-situ Polymerization of Ammonium Polyphosphate-Diatomite-Aluminium Trihydroxide

A three-component flame-retardant system was prepared based on in situ polymerization of ammonium polyphosphate (APP), diatomite (DE), and aluminium trihydroxide (ATH) to improve the flame retardance and smoke suppression properties of fibrous materials. Compared to the two-component system of APP-DE, the addition of APP-10% DE-4% ATH dosed at a filler load of 20% of the fibrous material reached a limited oxygen index of 27.5%, which was approximately 9.1% higher than the two-component system. The lower mass loss rate and higher residual mass at high temperatures resulted in excellent flame retardance. The synergistic effect on alleviating combustion and reducing heat release was shown by the 16.6%, 22.1%, and 12.5% decreases in the peak heat release rate, total heat release, and average effective heat combustion, respectively. Superior fire resistance was demonstrated by a higher fire performance index and a lower mass loss. A smoke suppression effect was shown by the peak smoke release rate and the total smoke release results that were 28.7% and 15.8% lower than the two-component system, respectively. Based on the porous structure of DE and generated aluminum oxide (Al2O3), the outstanding adsorption effect and flame-retardant effect was also demonstrated by the production rate of carbon monoxide (CO) and carbon dioxide (CO2).