Geometric optimisation analysis of Steel–Concrete hybrid wind turbine towers

Abstract Steel–concrete hybrid towers have been proposed for onshore tall wind turbine tower installations. Their bottom sections are built with concrete and top sections with steel. The primary advantages of such hybrid towers include construction using low-cost durable material and avoidance of transport barriers associated with all-steel towers. In this study, a set of design constraints governing the geometry of hybrid towers was proposed to determine the optimal combination of concrete and steel sections. The primary constraint in tower design involves avoiding resonance because a resonant response can significantly damage the tower and trigger turbine fault conditions. A sensitivity analysis was conducted to explore the correlation between the natural frequency and geometry of a tower. The results demonstrated that an increase in the proportion of concrete can lead to a pronounced effect on the first modal frequency of taller towers. Additionally, geometric optimisation was performed on a 160 m tall tower. This resulted in a 12.7% reduction in the total cost compared with that of the initial design.