Influence of punch geometry (head-flat diameter) and tooling type (‘B’ or ‘D’) on the physical–mechanical properties of formulation tablets

The presented study assessed the influence of punch geometry (head-flat [HF] diameter) and tooling type (‘B’ or ‘D’) on the physical–mechanical properties of tablets prepared by direct-compression of two guaifenesin (25% or 40% w/w) formulations. Tablets of both formulations were prepared on instrumented, single-layer, rotary tablet press using 10 mm, flat-faced, ‘B’ or ‘D’-type tooling with different HF diameters, and compression forces (CF) ranging from 5 to 25 kN with 5 kN increments. The tablets were evaluated for dimensions, weight variation, tensile strength (TS), friability, and capping index. In general, tablets prepared using ‘D’ tooling showed a significantly (p < 0.05) higher TS compared to those prepared using ‘B’ tooling, likely due to higher dwell-times associated with ‘D’ tooling. Formulations containing 25% w/w guaifenesin showed a significantly (p < 0.05) higher TS compared to those containing 40% w/w guaifenesin, at given compression CF, punch geometry, or tooling type. This coul...