Wafer-scale mono-crystalline GeSn alloy on Ge by sputtering and solid phase epitaxy

Germanium-tin (GeSn) alloys are of great interest for electronic as well as photonic applications, and their integration on a group-IV (Si or Ge) platform. This letter describes a low deposition temperature, process integration-friendly, high throughput and low cost approach for growing device-quality GeSn epilayers on Ge substrates. Mono-crystalline, wafer-scale GeSn alloy with 3.4% Sn content was grown on Ge (100) substrates by sputtering an amorphous GeSn layer followed by solid phase epitaxy (SPE) at . Deposition of amorphous layers at room temperature enables incorporation of high bulk Sn content in GeSn epilayers. SPE of the amorphous layer at leads to a strained, high quality GeSn epilayer having a low full width half maximum of , root mean square surface roughness of 0.3 nm and a good GeSn/Ge interface as confirmed through extensive x-ray diffraction measurements, atomic force microscopy and transmission electron microscopy imaging. Additionally, an SiO2 capping layer employed during SPE is shown to prevent Sn out-diffusion and segregation at the surface. To examine electrical properties for potential applications of the GeSn/n-Ge heterostructure, metal/GeSn/n-Ge vertical contact diodes and metal/GeSn circular transfer length method contact structures were fabricated and electrically characterized.