Thermostable Rh Metal Nanoparticles Formed on Al 2 O 3 by High-Temperature H 2 Reductionand Its Impact on Three-Way Catalysis

The influence of high-temperature H2-reduction treatment on Rh and Pd catalysts supported on Al2O3 was studied in relation to thermal aging in air. After air-aging at ≥900 °C, the Rh/Al2O3 catalyst was more strongly deactivated, compared with the Pd/Al2O3 catalyst. As has been widely recognized, the solid-state reactions between Rh oxide and Al2O3 decreased the active surface area and stabilized inactive Rh3+ species. The activity was restored by the postreduction treatment with 20% H2/He at 200 °C, whereas a striking enhancement of activity was achieved by the reduction at 800 °C−1100 °C, where substantial deactivation occurred for Pd/Al2O3. A mechanistic interpretation is proposed based on local structural characterization, which explains these contrasting thermal behaviors. The high-temperature reduction treatment produced active and thermostable Rh metal nanoparticles, which were highly dispersed on Al2O3. The observed dispersion (as high as ~20% after reduction at 1000 °C) is among the highest for su...