Heterogeneous in situ polymerization of polyaniline (PANI) nanofibers on cotton textiles: Improved electrical conductivity, electrical switching, and tuning properties

Abstract Electrically conductive cotton fabric was fabricated by in situ one pot oxidative polymerization of aniline. Using a simple heterogeneous polymerization method, polyaniline (PANI) nano fibers with an average fiber diameter of 40–75 nm were grafted in situ onto cotton fabric. The electrical conductivity of the PANI nanofiber grafted fabric was improved 10 fold compared to fabric grafted with PANI nanoclusters having an average cluster size of 145–315 nm. The surface morphology of the cotton fibers was characterized using SEM and AFM. Electrical conductivity of PANI nanofibers on the cotton textile was further improved from 76 kΏ/cm to 1 kΏ/cm by increasing the HCl concentration from 1 M to 3 M in the polymerization medium. PANI grafted cotton fabrics were analyzed using FTIR, and the data showed the presence of polyaniline functional groups on the treated fabric. Further evidence was present for the chemical interaction of PANI with cellulose. Dopant level and morphology dependent electron transition behavior of PANI nanostructures grafted on cotton fabric was further characterized using UV–vis spectroscopy. The electrical conductivity of the PANI nano fiber grafted cotton fabric can be tuned by immersing the fabric in pH 2 and pH 6 solutions for multiple cycles.