Increasing the Possibilities of TEMPO‐Mediated Oxidation in the Production of Cellulose Nanofibers by Reducing the Reaction Time and Reusing the Reaction Medium

2,2,6,6-Tetramethylpiperidine-1-oxyl (TEMPO)-mediated oxidation of cellulose is the most effective pretreatment to obtain highly fibrillated cellulose nanofibers (CNFs). However, the associated environmental impact and the high operational costs have limited its implementation at large scale. This study aims to improve the effectiveness of this pretreatment by reducing the oxidation time and reusing the reaction medium, with the ultimate objective of upscaling a more viable sustainable process. The results show the possibility of reducing the reaction time by 85% and 60% in the case of cotton and eucalyptus pulps, respectively, without altering the properties of the obtained CNFs (carboxyl groups, nanofibrillation yield, cationic demand, and morphology). The reuse of 75% of the reaction medium for ten cycles, do not alter the properties of the CNFs either. With this approach, the consumption of TEMPO and NaBr is reduced by 67%, while that of NaClO is decreased by 42% and 22% in the oxidation of cotton and eucalyptus cellulose, respectively. At the same time, the environmental concerns derived from the disposal of the catalysts are considerably reduced.