Synthesis of crystalline aluminum nanoparticles with controlled diameter by combining sono-chemistry and solvo-chemistry.

Numerous applications of nanotechnologies rely on the wide availability of high-quality crystalline nanoparticles (NPs). Chemical synthesis of noble metal nanoparticles (gold and silver) is well mastered, but pushing the optical response of metallic nanoparticles towards the ultraviolet requires other materials, such as aluminum. Although a few demonstrations of the chemical synthesis of Al nanoparticles have been reported so far, an elaboration path allowing for a wide range of NP size and compatible with mass production is still in need. In this article, we report on the production of spherical, size-controlled and crystalline Al NPs from commercial Al foils without the use of catalyst. The proposed method combines sono-chemistry with solvo-chemistry and is up-scalable. The NPs have a 10-100 nm crystalline Al core surrounded by a thin alumina shell, allowing long term stability in ethanol.